2.8: Condensing vs. Non-Condensing Systems
- Page ID
- 41150
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\(\newcommand{\avec}{\mathbf a}\) \(\newcommand{\bvec}{\mathbf b}\) \(\newcommand{\cvec}{\mathbf c}\) \(\newcommand{\dvec}{\mathbf d}\) \(\newcommand{\dtil}{\widetilde{\mathbf d}}\) \(\newcommand{\evec}{\mathbf e}\) \(\newcommand{\fvec}{\mathbf f}\) \(\newcommand{\nvec}{\mathbf n}\) \(\newcommand{\pvec}{\mathbf p}\) \(\newcommand{\qvec}{\mathbf q}\) \(\newcommand{\svec}{\mathbf s}\) \(\newcommand{\tvec}{\mathbf t}\) \(\newcommand{\uvec}{\mathbf u}\) \(\newcommand{\vvec}{\mathbf v}\) \(\newcommand{\wvec}{\mathbf w}\) \(\newcommand{\xvec}{\mathbf x}\) \(\newcommand{\yvec}{\mathbf y}\) \(\newcommand{\zvec}{\mathbf z}\) \(\newcommand{\rvec}{\mathbf r}\) \(\newcommand{\mvec}{\mathbf m}\) \(\newcommand{\zerovec}{\mathbf 0}\) \(\newcommand{\onevec}{\mathbf 1}\) \(\newcommand{\real}{\mathbb R}\) \(\newcommand{\twovec}[2]{\left[\begin{array}{r}#1 \\ #2 \end{array}\right]}\) \(\newcommand{\ctwovec}[2]{\left[\begin{array}{c}#1 \\ #2 \end{array}\right]}\) \(\newcommand{\threevec}[3]{\left[\begin{array}{r}#1 \\ #2 \\ #3 \end{array}\right]}\) \(\newcommand{\cthreevec}[3]{\left[\begin{array}{c}#1 \\ #2 \\ #3 \end{array}\right]}\) \(\newcommand{\fourvec}[4]{\left[\begin{array}{r}#1 \\ #2 \\ #3 \\ #4 \end{array}\right]}\) \(\newcommand{\cfourvec}[4]{\left[\begin{array}{c}#1 \\ #2 \\ #3 \\ #4 \end{array}\right]}\) \(\newcommand{\fivevec}[5]{\left[\begin{array}{r}#1 \\ #2 \\ #3 \\ #4 \\ #5 \\ \end{array}\right]}\) \(\newcommand{\cfivevec}[5]{\left[\begin{array}{c}#1 \\ #2 \\ #3 \\ #4 \\ #5 \\ \end{array}\right]}\) \(\newcommand{\mattwo}[4]{\left[\begin{array}{rr}#1 \amp #2 \\ #3 \amp #4 \\ \end{array}\right]}\) \(\newcommand{\laspan}[1]{\text{Span}\{#1\}}\) \(\newcommand{\bcal}{\cal B}\) \(\newcommand{\ccal}{\cal C}\) \(\newcommand{\scal}{\cal S}\) \(\newcommand{\wcal}{\cal W}\) \(\newcommand{\ecal}{\cal E}\) \(\newcommand{\coords}[2]{\left\{#1\right\}_{#2}}\) \(\newcommand{\gray}[1]{\color{gray}{#1}}\) \(\newcommand{\lgray}[1]{\color{lightgray}{#1}}\) \(\newcommand{\rank}{\operatorname{rank}}\) \(\newcommand{\row}{\text{Row}}\) \(\newcommand{\col}{\text{Col}}\) \(\renewcommand{\row}{\text{Row}}\) \(\newcommand{\nul}{\text{Nul}}\) \(\newcommand{\var}{\text{Var}}\) \(\newcommand{\corr}{\text{corr}}\) \(\newcommand{\len}[1]{\left|#1\right|}\) \(\newcommand{\bbar}{\overline{\bvec}}\) \(\newcommand{\bhat}{\widehat{\bvec}}\) \(\newcommand{\bperp}{\bvec^\perp}\) \(\newcommand{\xhat}{\widehat{\xvec}}\) \(\newcommand{\vhat}{\widehat{\vvec}}\) \(\newcommand{\uhat}{\widehat{\uvec}}\) \(\newcommand{\what}{\widehat{\wvec}}\) \(\newcommand{\Sighat}{\widehat{\Sigma}}\) \(\newcommand{\lt}{<}\) \(\newcommand{\gt}{>}\) \(\newcommand{\amp}{&}\) \(\definecolor{fillinmathshade}{gray}{0.9}\)When it comes to gas-fired heating systems, the difference between condensing and non-condensing models boils down to how they handle the exhaust gases produced during combustion. Condensing systems take a step further in efficiency by capturing extra heat from these gases, while non-condensing systems let that heat escape. Understanding these differences is crucial for HVAC technicians, as it helps guide homeowners in choosing the right system for their needs
How Condensing Systems Work
A condensing system is like wringing out a wet towel to extract every last drop of water. These systems capture heat from the water vapor in the exhaust gases by condensing it back into liquid form. This extra step allows the system to extract more heat and operate with efficiency ratings as high as 95-98% AFUE.
Key features of condensing systems include:
- Secondary Heat Exchanger: This component captures the heat from the water vapor as it condenses.
- Efficient Venting: Because the exhaust gases are cooler, condensing systems use PVC pipes for venting instead of metal chimneys.
- Condensate Drain: The liquid produced during condensation is drained away from the system.
The result is a highly efficient system that uses less fuel to heat a home, saving homeowners money on energy bills over time.
How Non-Condensing Systems Work
A non-condensing system is like pouring a cup of hot coffee and letting the steam dissipate—it loses the heat carried by the vapor. These systems vent exhaust gases without capturing the heat from water vapor, resulting in lower efficiency ratings, typically between 70-85% AFUE.
Key features of non-condensing systems include:
- Single Heat Exchanger: The system transfers heat from combustion gases to the air or water but doesn’t capture any additional heat.
- High-Temperature Exhaust: The exhaust gases are hotter, requiring metal chimneys or flues for safe venting.
Non-condensing systems are simpler and less expensive to install but are not as energy-efficient as their condensing counterparts.
Pros and Cons of Each System
Condensing Systems:
- Pros:
- Higher efficiency means lower energy bills over time.
- Reduced environmental impact due to lower fuel usage.
- Cons:
- Higher upfront cost for equipment and installation.
- Requires proper drainage for condensate.
Non-Condensing Systems:
- Pros:
- Lower initial cost.
- Simple installation, especially in older homes with existing metal chimneys.
- Cons:
- Higher fuel costs due to lower efficiency.
- Greater environmental impact from wasted energy.
Practical Considerations for Technicians
As an HVAC technician, your job is to help homeowners weigh these pros and cons to choose the best system for their needs. Here are some things to consider:
- Homeowner Priorities:
- If the homeowner values long-term savings, recommend a condensing system.
- For those on a tight budget or with low heating demands, a non-condensing system might be sufficient.
- Climate and Usage:
- In colder climates with high heating needs, condensing systems often pay for themselves through energy savings.
- In milder climates, the savings might not justify the higher upfront cost.
- Installation Requirements:
- Condensing systems require PVC venting and a condensate drain, which may require modifications to the home.
- Non-condensing systems are easier to install in older homes with existing metal flue systems.
Real-Life Example
Imagine a homeowner in a cold climate with high heating bills asks for your advice. After explaining the differences, you recommend a condensing furnace with a 95% AFUE rating. While the initial cost is higher, the homeowner will save hundreds of dollars each year in fuel costs. A few months later, they call to thank you, thrilled with their lower bills and the even warmth in their home.
On another job, an older home with a metal chimney needs a replacement furnace. The homeowner opts for a non-condensing system because it’s more compatible with their existing setup and budget. You install a high-AFUE non-condensing furnace, ensuring the system is properly vented for safe operation.
Why Understanding Condensing vs. Non-Condensing Systems Matters
Condensing and non-condensing systems offer distinct benefits depending on the home, climate, and budget. As an HVAC technician, understanding how these systems work—and their trade-offs—allows you to provide the best recommendations and service. Whether it’s maximizing efficiency or working within constraints, your expertise will help homeowners stay comfortable while saving money and energy.


