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4.4: CAE1002 Full Part Tutorial

  • Page ID
    53594

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    Here, let’s do another tutorial practice to get more familiar with creating multi-feature parts. Being able to visualize the individual features of a complex part is critical to gaining proficiency in parametric modeling software as well as successfully passing the CSWA exam. Here we will model CAE1002 based on the CAE1002 Part Drawing. CAE1002 is another part of the CAE1000 Compressed Motor Assembly that is modeled throughout this text.

    BOSS AND CUT EXTRUDES

    To begin, open a new part with IPS units and your preferred drafting standard. Sketch a one-inch square on the Top Plane and extrude upwards to 5.660 inches.

    Sketch of one-inch square plus view of extruded square upwards.
    Figure \(\PageIndex{1}\): Base Extrude for CAE1002

    After extruding the base rectangular shape, sketch on the right face of the rectangle a 5.25 by .625 rectangle. Use center lines from the midpoints of the rectangular face to center the rectangle using vertical and horizontal relations. Add .125-inch sketch fillets to the corners of the rectangle sketch and cut extrude to a depth of .050 inches.

    Addition of a rectangle to the sketch plus view showing fillets to the corners and cut extrude.
    Figure \(\PageIndex{2}\): Cut Extrude on Right Side

    Once the cut extrude is done, mirror it to the left side of the part using the Right Plane as the mirror plane. If using the front plane isn’t working properly for you, you probably created the feature on the wrong face and should either edit the sketch plane of the original sketch or just use the Front Plane for your mirror plane.

    Mirrored cut extrude.
    Figure \(\PageIndex{3}\): Mirror Pocket

    Now start a sketch on the front face of the part, sketch the .3125 inch circle and the two .090 inch circles. Use a center line through the front face vertically to help you place and constrain the holes. It is recommended that you use a symmetric or mirror with the .090″ holes.

    Added circles.
    Figure \(\PageIndex{4}\): Front Hole Cut Extrude

    HOLE WIZARD HOLES

    For this part, there are many hole wizard features, and therefore will add many separate hole wizard features because all the standard holes here vary in type and size.

    To begin, activate the hole wizard tool and choose a .5000 (1/2) fractional size simple hole that has a through all end condition and a .564 far side countersink. There is also a tolerance on the drawing for this hole that you can add at the bottom of the property manager if you would like.

    Hole Wizard with arrow pointing out Type set to Fractional Drill Sizes. Far side countersink is checked with 0.5640in and 90deg selected. An icon iin the bottom right of the tools is labeled "This is how you place holes" Hole Positions is highlighted.
    Figure \(\PageIndex{5}\): Half-Inch Hole Type and Placement

    Switch to the Positions Tab, select the front face of the rectangular part, but before placing the hole, activate the centerline sketch tool, draw a centerline through the middle of the front face, then activate the point command to place the hole on the center line. Dimension the hole from the bottom edge of the part to the center of the hole at 1.660 inches. Confirm the hole wizard.

    Start another hole wizard feature for the 0.1875 (3/16) fractional drill size simple hole that has a blind end condition of .300 inches deep. To place the hole directly on top of the .090-inch hole, switch to the positions tab, select the front face, and hover near the perimeter of the .090 hole to snap to its center.

    Hole Wizard showign the hole type selected is the one in the upper right corner, the type is set to Fractionl Drill Sizes, the Size is set to 3/16 (018750in), show decimal values is checked and End condition is set to 0.3000in.
    Figure \(\PageIndex{6}\): .1875 Hole Wizard Feature

    Start another hole wizard feature for the bottom 1/4-20 tapped hole that has a blind end condition of .500 for the threads and .7500 for the pilot hole. The tapped hole also has a near-side countersink of .280 inches at 90 degrees. Place the hole using the positions tab on the bottom face directly in the middle of the face. The origin should appear when you select the face to help you place the hole in the middle.

    Hole Wizard showing the the hole type is the one on the left in the second row, the type is a tapped hole, the size is 1/4-20, the end cindtion is 0.7500in, the thread is 0.5000in, and the near side countersink is 0.2800in.
    Figure \(\PageIndex{7}\): .25 Tapped Hole

    Finally, using the same method as with the previous 1/4-20 tapped hole, place a 10-32 tapped hole that goes up to the .3125 hole (use Up to Next) for both the pilot hole and threads. Also, make sure the tapped hole has a .220-inch nearside countersink at 90 degrees.

    Hole Wizard showing type of tapped hole with end condition and thres of Up to Next.
    Figure \(\PageIndex{8}\): 10_32 Tapped Hole

    Now all that is left to do is specify the material as Plain Carbon Steel and save the part as CAE1002.


    This page titled 4.4: CAE1002 Full Part Tutorial is shared under a CC BY-NC 4.0 license and was authored, remixed, and/or curated by Melvin Hortman via source content that was edited to the style and standards of the LibreTexts platform.