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2.1: Module 7 Extruding – Part 2

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    19871
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    7

    Module 7 Extruding – Part 2

    Wally Baumback

    Learning Outcomes

    When you have completed this module, you will be able to:

    1. Describe how to construct a solid model using multiple sketches, linear dimensions, plus joining and cutting extrusions.
    2. Describe and apply the 2DSKETCH command to create 2D sketches on a solid model. Extrude the sketches to either join them to or cut them from the solid model.

    Point to Point Linear Dimensions

    A point to point linear dimension is a dimension measuring the delta X or the delta Y distance between two points of an existing object or objects. The points, which are normally the endpoints of a line, could also be centre points of circles or arcs as you will see in future modules. If the points both lie on the same X or Y axis, the dimension can only inserted in one direction. If the points do not lie on the same axis, you have the choice of inserting either the delta X or the delta Y dimension. See Figure 7-1. The three steps used to insert a point to point linear dimension are shown below.

    Fig-7-1.jpg
    Figure 7-1
    Linear Dimensions Applied To an Inclined Line
    Step-1.jpg
    Step 1
    Step-2.jpg
    Step 2
    Step-3.jpg
    Step 3

    Inventor Command: 2D SKETCH

    The 2D SKETCH command is used to create a 2D sketch on a sketching plane or onto an existing 3D solid model.

    Shortcut: S

    2D-Sketch.jpg

    WORK ALONG: Constructing a Solid Model Using Multiple Sketches

    Step 1

    Check the default project and if necessary, set it to Inventor Course.

    Step 2

    Enter the NEW command to start a new part file using the template: Metric-Modules Part (mm).ipt.

    Step 3

    Save the file with the name: Inventor Workalong 07-1. (Figure Step 3A and 3B)

    work-along-3a.jpg
    Figure Step 3A
    Solid Model – Home View
    AUTHOR’S COMMENTS: Two views of the model that you will be constructing in this workalong are shown below. Note the location of X0Y0Z0.
    work-along-3b.jpg
    Figure Step 3B
    Solid Model – Rotated View

    Step 4

    Edit Sketch 1 and enter the PROJECT GEOMETRY command and project the Center Point onto the sketching plane. Press Esc to exit the command. (Figure Step 4)

    Fig-Step-4-3.jpg
    Figure Step 4

    Step 5

    Draw the Top view of the model starting at X0Y0Z0. This is the Base sketch. (Figure Step 5)

    Fig-Step-5-3.jpg
    Figure Step 5
    AUTHOR’S COMMENTS: Since the most contoured shape of the model is the Top view, this is the view the should be drawn first.

    Step 6

    Add 4 driving dimensions to fully constrain the sketch. Add 2 driven dimensions.

    Step 7

    Press F8 to display the constraints. (Figure Step 7)

    Fig-Step-7-5.jpg
    Figure Step 7

    Step 8

    The sketch should now be fully constrained and all the lines display purple on a black background. (Figure Step 8)

    Fig-Step-8-3.jpg
    Figure Step 8

    Step 9

    Press F6 to change the view to the Home view. Click the FINISH SKETCH command to return to Model mode. (Figure Step 9)

    Fig-Step-9-3.jpg
    Figure Step 9

    Step 10

    Enter E to execute the EXTRUDE command and extrude the model 100 mm in the positive Z direction. (Figure Step 10)

    Fig-Step-10-3.jpg
    Figure Step 10 [Click to see image full size]

    Step 11

    The solid model should appear as shown in the figure. (Figure Step 11)

    Fig-Step-11-3.jpg
    Figure Step 11

    Step 12

    Click the 2D SKETCH icon and when prompted, select the right side plane as shown in the figure. Exit the command and the grid will display on the plane in Sketch mode. Press F6 to change to the Home view. (Figure Step 12A, 12B, and 12C)

    Fig-Step-12A-e1624566292890.jpg
    Figure Step 12A
    Fig-Step-12B.jpg
    Figure Step 12B
    Fig-Step-12C.jpg
    Figure Step 12C

    Step 13

    Enter L for the LINE command and start the first endpoint of the line by snapping onto the plane edge line. (Figure Step 13)

    Fig-Step-13-3.jpg
    Figure Step 13
    AUTHOR’S COMMENTS: The exact location on the line is not important. Guess at a location about 25 millimeters from the top. It MUST, however, be snapped onto the edge.

    Step 14

    Draw three lines, applying perpendicular geometrical constraints and snapping back onto the edge. Guess at the length of the lines making them approximately the correct length. (Figure Step 14)

    Fig-Step-14-1.jpg
    Figure Step 14

    Step 15

    Press F8 to display the constraint icons. (Figure Step 15)

    Fig-Step-15-1.jpg
    Figure Step 15
    AUTHOR’S COMMENTS:Your constraints may not match the figure exactly.

    Step 16

    Enter D for the GENERAL DIMENSION command. Move the cursor to bottom corner of the model. When a small point highlights, click the mouse. (Figure Step 16)

    Fig-Step-16-1.jpg
    Figure Step 16

    Step 17

    For the second point of the dimension, click the end of the line as shown in the figure. Locate and set the dimension to 25. (Figure Step 17A and 17B)

    Fig-Step-17A-1.jpg
    Figure Step 17A
    Fig-Step-17B-1.jpg
    Figure Step 17B

    Step 18

    Add two additional dimensions to fully constrain it. (Figure Step 18A, 18B, and 18C)

    Fig-Step-18A-1.jpg
    Figure Step 18A
    Fig-Step-18B-1.jpg
    Figure Step 18B
    Fig-Step-18C.jpg
    Figure Step 18C

    Step 19

    Enter E for the EXTRUDE command. (Figure Step 19)

    Fig-Step-19-1.jpg
    Figure Step 19 [Click to see image full size]

    Step 20

    Set the Extents to To, the type to Cut and select the back face to locate where to extrude to. (Figure Step 20)

    Fig-Step-20-1.jpg
    Figure Step 20 [Click to see image full size]

    Step 21

    Your model should appear as shown in the figure. (Figure Step 21)

    Fig-Step-21-1.jpg
    Figure Step 21

    Step 22

    Click the 2D Sketch icon and select the top plane to start a new sketch. Orbit the model to match the figure. (Figure Step 22)

    Fig-Step-22-1.jpg
    Figure Step 22

    Step 23

    On the sketch, draw a line across the corner. Make sure that you snap both ends of the line to the edges. Guess at the distance from the corner. (Figure Step 23)

    Fig-Step-23.jpg
    Figure Step 23

    Step 24

    Draw a line on the opposite side and dimension both lines using four point to point dimensions. (Figure Step 24)

    Fig-Step-24-1.jpg
    Figure Step 24 [Click to see image full size]

    Step 25

    Your sketch should be fully constrained as shown in the figure. (Figure Step 25)

    Fig-Step-25-1.jpg
    Figure Step 25 [Click to see image full size]

    Step 26

    Press F8 to display the constraint icons. (Figure Step 26)

    Fig-Step-26-1.jpg
    Figure Step 26 [Click to see image full size]
    AUTHOR’S COMMENTS: Your constraints may not match the figure exactly.

    Step 27

    Extrude the sketch using the To Next extents. Select the two profiles to extrude and ensure that you enable the Cut icon. (Figure Step 27)

    Fig-Step-27-1.jpg
    Figure Step 27 [Click to see image full size]
    USER TIP: Drawing lines on the plane of a 3D model works a little different then drawing lines on a 2D sketch before the model is extruded. In most cases, Inventor will only allow you to draw one line segment at time when you are drawing a line on the 3D model. Watch the prompts in the Status bar and you will know when you have to reenter the start point again or you can draw the next segment continuous.

    Step 28

    Change to the Home view by pressing F6. Change the colour of the completed model to color: Light Steel Blue. (Figure Step 28)

    Fig-Step-28-1.jpg
    Figure Step 28

    Step 29

    Expand the Browser bar. You can see that the model hierarchy shows the three sketches and an extrusion of each one. (Figure Step 29)

    Fig-Step-29-1.jpg
    Figure Step 29

    Step 30

    Save and close the file.

    Key Principles

    Key Principles in Module 7

    1. A point to point linear dimension is a dimension measuring the delta X or the delta Y distance between two points of an existing object or objects.
    2. The 2D SKETCH command is used to create a 2D sketch on a sketching plane or onto an existing 3D solid model.Lab Exercise 7.1

    Lab Exercise 7-1

    Time allowed: 45 minutes.

    Part Name Project Units Template Color Material
    Inventor Lab 07-1 Inventor Course Millimeters Metric-Modules Part (mm).ipt Steel N/A

    Step 1

    Project the Center Point onto the sketching plane.

    Step 2

    Note the location of X0Y0Z0. Draw the necessary sketches and extrude them to produced the solid model. Apply all of the necessary geometrical and dimensional constraints to fully constrain all sketches. (Figure Step 2A and 2B)

    Lab-7-1-2A.jpg
    Figure Step 2A
    3D Model
    Lab-7-1-2B.jpg
    Figure Step 2B
    Suggested Base Sketch

    Step 3

    Apply the colour shown above. (Figure Step 3)

    Lab-7-1-3.jpg
    Figure Step 3
    Completed Solid Model – Home View

    AUTHOR’S GEOMETRIC CONSTRAINS: The following three figures shows the base and additional sketch’s construction method plus geometric and dimensional constraints suggested by the author to help you learn how to construct and constrain sketches. It is only the suggested method and if you can complete a fully constrained sketches using different construction methods and constraints, that is what is important. You may want to compare your construction method and constraints used with the authors.

    Authors-Base-Sketch.jpg
    Author’s Base Sketch
    Authors-Sketch-35.jpg
    Author’s Sketch
    Authors-Sketch-25.jpg
    Author’s Sketch

    Lab Exercise 7-2

    Time allowed: 45 minutes.

    Part Name Project Units Template Color Material
    Inventor Lab 07-2 Inventor Course Millimeters Metric-Modules Part (mm).ipt Chrome – Polished N/A

    Step 1

    Project the Center Point onto the base sketching plane.

    Step 2

    Note the location of X0Y0Z0. Draw the necessary sketches and extrude them to produced the solid model. Apply all of the necessary geometrical and dimensional constraints to fully constrain all sketches. (Figure Step 2A, 2B, and 2C)

    Lab-7-2-2A.jpg
    Figure Step 2A
    3D Model – Home View
    Lab-7-2-2B.jpg
    Figure Step 2B
    A Rotated View of the 3D Model
    Lab-7-2-2C.jpg
    Figure Step 2C
    Suggested Base View

    Step 3

    Apply the colour shown above. (Figure Step 3)

    Lab-7-2-3-e1624566567101.jpg
    Figure Step 3
    Completed Solid Model – Home View

    Step 4

    Save the file with the name: Inventor Lab 07-2 as shown above.

    AUTHOR’S GEOMETRIC CONSTRAINTS: The following three figures shows the base and additional sketch’s construction method plus geometric and dimensional constraints suggested by the author to help you learn how to construct and constrain sketches. It is only the suggested method and if you can complete a fully constrained sketches using different construction methods and constraints, that is what is important. You may want to compare your construction method and constraints used with the authors.

    Authors-Geometric-Constrains-Base-Sketch.jpg
    Author’s Base Sketch [Click to see image full size]
    Authors-Sketch-1.jpg
    Author’s Sketch
    Authors-Sketch-2.jpg
    Author’s Sketch

    This page titled 2.1: Module 7 Extruding – Part 2 is shared under a CC BY license and was authored, remixed, and/or curated by Wally Baumback (BC Campus) .

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